Import substitution operation simple 5L ceramic internal mixer

5L Ceramic Internal Mixer | The 5-liter ceramic internal mixer is specifically designed for the front-end mixing of advanced ceramic injection molding processes such as zirconia and alumina. With its excellent wear resistance (surface hardness up to HRC 72-74), dead-angle-free cleaning, and outstanding safety performance, the Weibulen 5L Ceramic Internal Mixer has won the favor and praise of numerous ceramic customers. For more information about the 5L Ceramic Internal Mixer, please call for consultation: 17305929816  Manager Chen.

I. Basic Introduction of the 5L Ceramic Internal Mixer:

Utilizing advanced coaxial separation technology, the mixer can separate with one end face of the rotor as the axis, breaking the bottleneck of traditional internal mixers. The 5L Ceramic Internal Mixer is specifically researched and designed for expensive, high-hardness, and easily contaminated materials like zirconia and alumina. The inner cavity is treated with high-end wear-resistant materials, effectively controlling unnecessary economic losses caused by material contamination. When the mixing chamber opens and closes, the rotor remains suspended in the middle, making color change and material cleaning convenient. Staff can clean every part of the mixer, thanks to the omnidirectional dead-angle-free design. It offers wide process adaptability, compact structure, and small size. The rotor speed is steplessly adjustable from 0 to 50 rpm, ensuring accuracy and stability.

Mixing Chamber of the 5L Ceramic Internal Mixer: The wear-resistant layer is prepared using plasma high-velocity oxygen-fuel spraying technology to apply a tungsten carbide coating. Tungsten carbide hard particles possess extremely high hardness, strength, elastic modulus, and chemical stability, playing a crucial role in resisting external friction, wear, and corrosion. The tungsten carbide coating features extremely high surface hardness and excellent wear resistance, along with high corrosion resistance, oxidation resistance, and fatigue resistance, making it widely used in engineering fields. Studies have been conducted on the coating's wear resistance, corrosion resistance, toughness, and bonding strength, with comparisons made to electroplated hard chromium layers in terms of performance and actual service life.

II. Features of the 5L Ceramic Internal Mixer:

1. Equipment Concept: Uniform mixing of materials, convenient color change and material cleaning, stable transmission system, no noise, wear resistance, and corrosion resistance. The mixing chamber uses electric heating and water cooling methods, featuring fast heating, precise temperature control, environmental protection, energy savings, low maintenance rate, high production efficiency, excellent dispersion performance, and mixing effect.

2. Cleaning Aspect: Designed with an open mixing chamber, drawer-style opening, and gravity discharge of materials, ensuring dead-angle-free cleaning and zero residue. This offers significant advantages for expensive and contamination-sensitive materials.

3. Rotor Design: Adopts a detachable design, allowing easy disassembly, simple operation, and convenient maintenance.

4. Sealing Design: Uses a self-lubricating dry mechanical compression shaft seal on one end and an oil pressure compression method on the other end, ensuring effective sealing.

5. Heating Method: Utilizes imported segmented heating tubes embedded in the design. Heating power: 13kW, temperature up to 300°C, featuring high heating efficiency, stable temperature control, fast heating, and significant energy-saving advantages.

6. Compact Footprint: Saves floor space with a user-friendly design.

7. Control System: Employs Siemens PLC control, programmable color touch screen, and human-machine interface. All operating parameters can be set and controlled arbitrarily. The plasticizing curve can be dynamically displayed. The system is easy to operate and understand, with a high-end and sophisticated appearance, making it highly favored by customers.

III. Technical Parameters of the 5L Ceramic Internal Mixer:

Effective Mixing Volume: 5L

Main Motor:  Siemens Motor

Gearbox: Hard Gear Surface Gearbox    : International Trade

Pressure Cylinder:    Japan SMC

Front/Rear Speed Ratio: 1:1.27

Front/Rear Speed: Frequency Convertible (ABB)

Heating Method: Electric Heating

Temperature Control Range: Room Temperature ~300°C

Cooling Method: Tap Water Cooling

Control System: Control Electrical Components Taiwan Brand

Opening/Closing Locking Device: Hydraulic System

Total Power: The machine is equipped with overload protection and emergency stop switch.

Voltage: 380V, 50Hz, Three-Phase Five-Wire System


IV. Service Commitment for the 5L Ceramic Internal Mixer:

1. Provide on-site installation guidance;

2. Responsible for on-site debugging and trial run of the supplied equipment until acceptance;

3. Responsible for on-site operation and maintenance training for the recipient's personnel;

4. One-year warranty under correct operation, with long-term supply of spare parts guaranteed;

5. Long-term provision of technical consultation services;

6. Within and outside the warranty period, the supplier will provide a clear solution within 3 hours upon receiving notice of equipment failure from the demand side. If the supplier's personnel are required, domestic repairs will be completed within 24 hours, and the Pearl River Delta region within 5 hours (excluding travel time). For international users, arrangements will be made based on visa situations and further discussions with foreign clients.